Why should we use automatic cutting machine?
When cutting multi-layer materials manually, it is not easy to control the strength and angle of cutting, which may cause the cutting edges to be shifted when the materials are shifted, resulting in the size error of the upper and lower layers of the cut pieces; due to the limitations of the cutting workers in terms of habits and experience, it is difficult to achieve the consistency of the cut pieces in each part when cutting large quantities manually.
1. Improve product quality
When cutting multi-layer materials manually, the strength and angle of cutting are not easy to control, which may cause the cutting edge to shift when the material is displaced, resulting in the size error of the upper and lower layers of the cut pieces; due to the limitations of the cutting workers in terms of habits and experience, it is difficult to achieve consistency of the cut pieces of all parts when cutting large quantities manually.
CNC cutting machine utilizes vacuum adsorption device to avoid material displacement, with the help of computer intelligent control technology, it can accurately calculate the size of the cut piece and monitor the whole cutting operation, effectively reduce the error and improve the processing accuracy, and the quality of the cut piece is obviously higher than that of the handmade one. For example, suit lining is often smooth, manual cutting because of slippage caused by the upper and lower layer size deviation, once repaired, in the increase in workload at the same time reduces productivity, and the use of CNC cutting machine can avoid such problems.
2. Reduce labor costs
CNC cutting machine can replace manual labor to complete the production task, alleviating the problem of recruitment difficulties. In general, a CNC cutting machine operated by two workers in the cutting of about 75 mm thickness of the material, you can complete the 10 cutter manual cutting when the output. CNC cutting machine also helps enterprises to arrange the employment of labor in the latter process. Enterprises can use CNC cutting machine to understand the total circumference of the cut material, in accordance with a certain way to calculate and rationally configure the next process of equipment and the number of personnel, to avoid unnecessary equipment purchases and labor expenditures.
3. Improve production efficiency
From the cutting number, CNC cutting machine in the vacuum adsorption conditions, you can cut a one-time more than 10 centimeters thick material; from the cutting speed, CNC cutting machine through the computer to optimize the cutting path to reduce the waiting time between actions, the cutting speed usually up to 10 meters per minute, much higher than the average manual cutting speed of 2 to 3 meters per minute, because the CNC cutting machine cutting high precision in reducing the size error, improve the quality of the cut pieces Because of the high precision of CNC cutting machine cutting, in order to reduce the size error, improve the quality of the cut piece at the same time, reduce rework, can shorten the operating time, improve production efficiency. CNC cutting machine to improve the accuracy of the cut piece can be prompted to improve the efficiency of the sewing process of about 8% to 10%. In addition, CNC cutting machines are more efficient than manual cutting when dealing with special cutting processes such as cutting pieces with curvature and cutting pieces with holes.
The improvement of cutting efficiency will directly improve the overall productivity of the enterprise. Typically, the use of CNC cutting machine can make women’s clothing, western-style enterprises to improve productivity by about 20%, can make knitted apparel enterprises to improve efficiency by more than 10%.
4. Save fabric
CNC cutting machine, the fabric according to the scientific and accurate distribution of the amount of single consumption, not only can control the waste due to human factors, while the management of the fabric is simple and clear; accurate production data, production arrangements, orders also has the accuracy; the use of CAD automatic scheduling than manual scheduling of the fabric to save fabric and improve efficiency.
5. Improve safety
With manual cutting, workers’ labor intensity is high, and they need to be highly concentrated, and safety accidents are frequent; CNC cutting machine cuts according to the scheduling diagram, and workers control the machine from the side, which has a high safety coefficient.
6. Improvement of management level
Cutting accuracy is effectively controlled, reduce the responsibility between the cooperative departments to shirk and contradictions, improve the performance of the middle management personnel; to avoid the impact of human factors on the production schedule, to deal with the staff at any time to resign, leave, leave, while the use of equipment cutting can ensure the production volume; cutting quality is stable, reduce the quality of management of the internal consumption; due to the unified, standardized production to enhance the quality of production of the product, to get the single customers The quality of cutting is stable, reducing the internal consumption of quality management.
7. Beautify the environment, enhance the corporate image, and facilitate the receipt of orders.
Traditional cutting mode, the cloth debris flying pollution environment, easy to cut pieces caused by flying debris pollution, resulting in defective products; the use of CNC cutting machine, cutting the cloth produced by the debris discharged through a special pipeline outside, so that the cutting environment is clean and tidy; the use of automated cutting system, so that the clothing enterprise cutting line has a sense of wholeness to improve the traditional environment of the operator, the chaotic scene of the whole assembly line production process is smooth, everything is in order, to enhance the corporate image. The whole production process of the assembly line is smooth and everything is in order, which enhances the image of the enterprise and is conducive to increasing the volume of orders.
REHOW Textile Machinery
Specializing in garment machinery, textile machinery manufacturing enterprises, is committed to the global textile industry to provide quality machinery and equipment and technical solutions.
Mainly produces clothing factory table board, clothing factory shelves, clothing factory reeling machine, clothing factory fabric inspection machine, fabric slitting machine, high-speed loom, fabric inspection machine, fabric packaging machine, embroidery machine and other textile equipment, we have independent research and development capabilities and a complete quality management system. We have independent R&D capability and complete quality management system. All products are strictly tested and certified to ensure the stability and reliability of the products.
Post time: Sep-26-2024