Cutting principle and basic composition of ultrasonic cutting machine

The principle of REHOW ultrasonic cutting machine is different from traditional cutting. It uses ultrasonic energy to heat and melt the material to be cut locally, so as to achieve the purpose of cutting the material. Therefore, ultrasonic cutting does not require a sharp edge, nor does it require a lot of pressure, and it will not cause chipping or damage to the cut material. At the same time, because the cutter is vibrating ultrasonically, the frictional resistance is extremely small, and the material to be cut is not easy to stick to the blade. This is especially effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are not easy to apply pressure. Another great advantage of ultrasonic cutting is that it has a fusion effect on the cutting part while cutting. The cutting part is sealed to prevent the loosening of the cut material (such as textile material flash). The use of ultrasonic cutting machine can also be expanded, such as digging holes, shovel digging, scraping paint, engraving, slitting and so on.

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The basic composition of REHOW ultrasonic cutting machine is ultrasonic transducer, horn, cutting knife (tool head), and driving power supply. The ultrasonic driving power supply converts the mains electricity into high-frequency and high-voltage alternating current, and outputs it to the ultrasonic transducer. The ultrasonic transducer is actually equivalent to an energy conversion device, which can convert the input electrical energy into mechanical energy, that is, ultrasonic waves. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic motion is equal to the frequency of the high-frequency alternating current supplied by the drive power supply. The role of the horn is to fix the entire ultrasonic vibration system and to amplify the output amplitude of the transducer. On the one hand, the cutting knife (tool head) further amplifies the amplitude and focuses the ultrasonic waves. On the other hand, the ultrasonic wave is output, and the ultrasonic energy is intensively input to the cutting part of the material to be cut by using the similar cutting edge of the cutting knife. Under the action of huge ultrasonic energy, this part is instantly softened and melted, and its strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.

Application range of REHOW ultrasonic slitting machine
REHOW ultrasonic slitting machine is mainly suitable for cutting and slitting textile fabrics, home textile industry, ribbons, trademark tapes (marks) and other materials, including polyester, nylon, cotton, artificial fabrics and natural rubber fabrics.
Machine Features
1. The distance between knives can be adjusted according to different requirements of customers;
2. The knife holder can also be moved left to right as a whole;
3. The adjustment is more flexible and changeable, making the production more convenient.
4. Front material ironing and ironing device: Make the material before cutting more flat, so as to achieve the best cutting effect and the finished product is more beautiful;
5. Finished product ironing and ironing device: Ironing and ironing the cut products to make the finished product more beautiful and easier to rewind.
6. Magnetic powder tension controller, precise and convenient tension control;
7. Correction device imported from Italy; ensure smooth receiving and beautiful finished products;
8. Intelligent digital display data, clear and clear, master real-time production status.
9. Steel mold: Steel mold imported from Taiwan has better hardness, lower heat generation, stable quality and durability than domestic steel mold.
10. Ultrasonic generator of DUKANE ultrasonic system imported from the United States: the electronic part meets CE standards; only digital display real-time data monitoring; wide adjustable range of amplitude, 40%-100%; automatic frequency tracking; panel operation is simple and convenient.
11. Transducer of DUKANE ultrasonic system imported from the United States: 1. Professional special ceramic chip, stable vibration and stable output; 2. Titanium alloy horn, no fluctuation in frequency after long-term work; 3. Strong output and high efficiency.


Post time: May-09-2023